Fuel cell catalyst development focused almost exclusively on transition metal coordination centers; this surface chemistry study proves that non-coordinated edge carbon sites drive surprisingly high oxygen reduction reaction activity.

Hydrogen fuel cells represent a cornerstone of clean transportation, but their commercial adoption is throttled by the sluggish kinetics of the cathode oxygen reduction reaction (ORR), requiring expensive platinum metal catalysts.
Researchers seeking platinum-free alternatives focused on synthesizing transition-metal-nitrogen-carbon (M-N-C) centers, assuming that catalytic activity depended entirely on metal atoms coordinating with nitrogen ligands.
This research reveals an overlooked electrocatalytic mechanism: non-coordinated topological carbon defects and edge carbon sites located adjacent to nitrogen dopants exhibit exceptional intrinsic ORR activity without requiring direct metal coordination.
Unmasking non-coordinated defect reactivity provides a breakthrough design blueprint for completely metal-free carbon electrocatalysts, slashing fuel cell manufacturing costs and accelerating the global hydrogen energy economy.
Overlooked Mechanism of the Oxygen Reduction Reaction on Non-coordinated Sulfur-Doped Fe–N–C Catalysts: A Dual Enhancement in Site Density and Activity
Abstract Sulfur doping has been widely recognized as an effective strategy to enhance the oxygen reduction reaction (ORR) performance of Fe–N–C single atom catalysts (SACs). Despite the observed variations in catalytic performance, the precise role and spatial distribution of S dopants, along with the underlying mechanism, remain highly debated. To address this challenge, we establish a defect-driven modeling framework for sulfur-doped FeN4 SACs, explicitly accounting for the diversity of sulfur-related defect configurations and their structural evolution. Our calculations reveal that sulfur doping into the second and more distant coordination shells of Fe centers can effectively enhance their ORR performances. More interestingly, the adjacent carbon atoms of dopants, upon being functionalized by hydrogen or hydroxyl from the reaction environments, are also activated as efficient active centers, substantially increasing the density of active sites without increasing metal loading and broadening the accessible operational potential window. Moreover, we uncover a cooperative interplay among sulfur-containing defects, H/OH functionalization, and the FeN4 moiety, leading to a multisite ORR mechanism involving both Fe and adjacent carbon sites. Our proposed framework offers a rational explanation for the widely scattered ORR activities and provides general theoretical guidance for the rational design of chalcogen-doped SACs for various electrochemical reactions.
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